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TBR Series High-precision Heavy-duty Cylindrical Guide Set

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TBR Series High-precision Heavy-duty Cylindrical Guide Set

TBR Series High-precision Heavy-duty Cylindrical Guide Set

The TBR series enhances performance and innovates installation methods based on the classic cylindrical guide rail architecture. While using higher-specification components to improve rigidity, precision, and lifespan, its enhanced linear bearings (sliders) support installation and locking from both above and below the guide rail. This unique design solves the installation difficulties of standard cylindrical guide rails in confined spaces, making it an ideal upgrade solution for complex structures, compact spaces, and demanding working conditions.

Technology

The TBR series cylindrical guide set offers significant advantages over the SBR series in both performance and installation flexibility.

Characteristics TBR Series (High Precision/Heavy Duty) SBR Series (Standard Economy) Core Values and Key Enhancements
Core Positioning An enhanced solution featuring bidirectional mounting, high rigidity and high precision. An economical, versatile, basic solution for single-direction installation. Whilst enhancing performance, it completely removes design constraints on equipment layout.
Installation Flexibility (Key Differences) Bidirectional mounting. The slide block can be mounted either above or below the guide rail (inverted). Locking screws allow the bearings to be secured from multiple directions, accommodating various spatial orientations. Single-direction installation. Sliders are typically installed and secured from above the guide rail. TBR enables specialised configurations such as ‘overhead mounting’ and ‘side mounting’, paving the way for the design of compact, gantry-type and tilting equipment.
Optical Axis (Guide Rail) Ultra-high precision ground hard shafts. The material and precision exceed those of standard shafts, with tighter tolerances (e.g. h5). Standard hardened and chrome-plated shafts, usually with a tolerance of h7. It provides a more precise guidance reference, reducing motion fluctuations.
Linear Bearings (Sliders) Enhanced design supporting bidirectional locking. Reinforced structure with multi-directional locking hole design, providing higher rigidity and smoother operation. Standard linear ball bearings; installation direction is restricted. Not only does it offer superior performance, but its mounting interface design is key to functional expansion.
System Rigidity Higher rigidity. The combination of high-precision polished shafts and enhanced bearings significantly improves overall rigidity. Good. It delivers greater stability in complex load-bearing scenarios.
Typical Applications Inverted robotic arms, gantry movement units, precision modules with limited space, and equipment requiring bottom-mounted sliders. Suitable for general automation and conveying equipment, and standard top-down installation configurations. The application scenarios for TBR have been significantly expanded due to its bidirectional mounting capability.

Detailed Explanation of Core Differences: The Significance of Bidirectional Installation
1. TBR's Bidirectional Installation Capability:
Design Principle: The linear bearing housing is designed with threaded locking holes in multiple directions (such as top and side), allowing the bearing to be locked onto the inner ring with appropriate screws regardless of its position on the shaft, preventing rotation and detachment.
Possibilities:
Inverted Installation: Installing the guide rail above the equipment, with the slider and workbench connected from below, saving floor space and preventing dust accumulation.
Side Installation: Achieving horizontal movement on a vertical plane.
Flexible Layout: In extremely complex internal spaces of equipment, the slider can be accessed and fixed from a convenient direction.
2. SBR's Unidirectional Installation Limitation:
Standard linear bearings typically only support locking with a set screw inserted from one direction (usually radially), requiring the bearing to be installed in a position that allows for operation from a specific direction, greatly limiting its application in complex structures.

Applications
The bidirectional installation feature of the TBR series cylindrical guide set makes it an indispensable choice in the following scenarios:
Gantry and Cantilever Structures: The Z-axis of gantry machining centers, the beam of cantilever measuring machines, where the slider needs to be installed inverted from below the guide rail.
Space-Constrained Equipment: Internal modules of semiconductor equipment, multi-layer automated production lines, requiring installation and maintenance of sliders from the side or bottom.
Applications requiring dust prevention: Equipment in food, pharmaceutical, and cleanroom environments, where mounting the motion mechanism upside down at the top prevents lubricating oil or wear debris from falling.
Heavy Lifting and Handling: Guiding systems for automated overhead conveyor chains and crane trolleys. The TBR series of high-precision/heavy-duty cylindrical guide rails has undergone a significant product evolution: it not only improves rigidity, precision, and lifespan, but also reduces design constraints. The bidirectional mounting feature, seemingly a minor change in the mechanical interface, actually opens up vast design possibilities for engineers.

Parameters

Model No. Shaft
Diameter
Dimensions of
Assembly (mm)
Dimensions of Block(mm) Dimensions of Rail(mm) Basic Load
Rating
Weight
Rail Block H W A h G W L B C S1 h1 B1 C1 P T S2 dyn.c stat.co slider
kg/pc
guide rail
kg/m
TBR16 TBR16UU φ16 40.14  62  18  26  62  42  50  30  M5 22.14  50  37  150  φ5.5 392  490  0.18  2.7 
TBR16LUU 85  60  784  980  0.3 
TBR20 TBR20UU φ20 50.01  68  10  21  31  68  51  54  37  M6 29.01  55  40  150  φ5.5 784  1176  0.3  4.3 
TBR20LUU 96  70  1568  2352  0.42 
TBR25 TBR25UU φ25 59.97  82  12  28  41  82  65  65  50  M8 31.97  65  45  200  10  φ6.6 1568  2352  0.6  5.9 
TBR25LUU 130  100  3136  4704  0.94 
TBR30 TBR30UU φ30 70.02  91  12  33.5  48  91  75  75  60  M8 36.52  75  55  200  10  φ6.6 1764  2940  0.9  8.4 
TBR30LUU 140  110  3528  5880  1.22 

Drawings